Fully licensed for premium Middle East (Halal) and China exports. Structured with modern SIF/MAPA compliance, turnkey refrigeration, and automated processing infrastructure. Total investment of R$25 million (R$20M CAPEX + R$5M 3-month OPEX).
Engineered to support a continuous capacity of 6,000 birds per hour. The layout prioritizes biosecurity, energy efficiency, and total compliance with SIF and Halal protocols.
Monitored reception yard leading to automated, certified humane electrical stunning lines strictly calibrated to Halal compliance specifications.
Automated bleeding tunnel (3-4 min) followed by counter-flow scalder at 58-60°C for optimal feather release.
Fully automated mechanical evisceration line enclosed in a temperature-controlled environment ensuring clean separation of high-value export offals.
Dual-stage sanitizing screw chillers drop carcass core temperature below 4°C instantly, preventing microbiological growth.
Ergonomic stainless processing stations for custom portioning (breasts, thighs, feet) tailored for China and Middle Eastern distributors.
High-efficiency continuous ammonia tunnel freezing at -35°C to lock in premium quality before long-haul maritime shipping.
| Land Use Segment | Allocated Area |
|---|---|
| Built Processing Area (Slaughter, Cold Rooms, Admin) | 4,300 m² |
| Refrigerated Logistics & Truck Yard | 3,500 m² |
| WWTP Systems & Water Treatment Lagoons | 2,000 m² |
| Internal Perimeter Roads & Safety Lanes | 2,500 m² |
| Employee Parking | 1,200 m² |
| Stormwater Detention / Drainage | 1,500 m² |
| Green Buffer Zones & Future Plant Expansion | 5,000 m² |
Structure: Prefabricated concrete blocks coupled with high-durability zinc sheets with integrated thermal insulation panels.
Flooring Matrix: Heavy-duty reinforced epoxy with a strict 2% gradient slope to high-grade stainless steel drains.
Refrigeration: State-of-the-art ammonia setup featuring continuous fast-freezing tunnels (-35°C) and static storage (-25°C).
Environmental Control: Outfitted with DAF (Dissolved Air Flotation) systems paired with dedicated aerated secondary lagoons.
| Land Acquisition (20,000 m² industrial zoned) | R$ 2,000,000 |
| Civil Construction: Earthworks, grading, paving (7,500 m²) | R$ 9,870,000 |
| Advanced Automated Slaughter Line & Refrigeration Equipment | R$ 6,950,000 |
| Professional Fees, Licenses, Halal Certification, SIF Registration | R$ 480,000 |
| Contingency (3.5%) | R$ 700,000 |
| Total Asset CAPEX | R$ 20,000,000 |
Includes land, buildings, equipment, and full licensing
| Raw Materials (Live Birds – 100k/month) | R$ 2,100,000 |
| Utilities (Electricity, Water, Boiler Fuel) | R$ 525,000 |
| Payroll (~100 employees including RT, engineers, supervisors) | R$ 1,020,000 |
| Packaging, Chemicals, Logistics & Certifications | R$ 855,000 |
| Contingency (startup buffer) | R$ 500,000 |
| Total OPEX (First 3 Months) | R$ 5,000,000 |
Steady-state monthly OPEX after month 3: ~R$1.5M
CAPEX R$20M (full infrastructure + land) + 3-month operational runway R$5M
| Gross Monthly Income (100k Birds Processed @ R$18 avg export price) | R$ 1,800,000 |
| Aggregated Monthly Operating Expense (Steady OPEX) | R$ 1,500,000 |
| Net Monthly Processing Margin | R$ 300,000 |
| Target Annual EBITDA (Achieved by Year 2) | ≈ R$ 3.9M |
| Projected EBITDA Profit Margin | 18% |
| Additional Revenue: By-products (feet, offal) to China | +R$ 180k/month after year 1 |
| Estimated Capital Payback Window | ~6.0 years |
| Projected IRR (10-Year Modeling) | 19.5% |
| NPV Calculation (Discounted @ 12% WACC) | R$ 3.8M |
| Minimum DSCR (Debt Service Coverage Ratio) | 1.38x (Bank threshold: 1.20x) |
| Operational Break-Even Post-Launch | Month 16 |
| Stress Scenario DSCR (-15% revenue) | 1.23x (still above covenant) |
Halal premium +5% price vs conventional cuts. Offtake LOI from Middle Eastern distributor covering 70% capacity. China GACC registration in process. Brazilian poultry exports to MENA and China growing at +12% CAGR. Hedging strategy for exchange rate variation (±10% impacts EBITDA by 6%).
Providing a fully collateralized, sound asset framework well-positioned inside Brazil's booming, globally leading poultry export sector.
Provides consistent debt safety margins surviving extreme stress tests (1.23x at -15% revenue).
Strategic access to high-margin Halal and Asian processing markets with +5% price premium.
First-lien industrial real estate and equipment positions ensure robust credit protection.
Project SPV Framework • Senior Debt Up To 65% LTV Cap • Tailored Amortization • BNDES/Finep Eligible
Milestone-based drawdowns aligned with construction progress. Positive cash flow expected from month 4 of operations.
Detailed structural prints, SIF pre-approval documents, and audited financial projections open for institutional audit under standard NDA.